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Enhancing Canadian Rail Safety


Context

Railways are a critical part of Canadian infrastructure and the Canadian economy. They transport more than 75 million people and $250 billion of goods across vast distances each year. The rail system consists of a fleet of 2,400 locomotives pulling almost 5 million freight cars over more than 27,000 miles of track each year (RAC, 2016).i In 2015, Canadian freight trains logged over 283 billion Revenue ton-miles1 while traveling over 68 million miles (Ibid).ii That same year, Canadian passenger trains carried over 400 million people on 4 million miles of commuter lines and more than 4 million people on 7 million miles of intercity lines (Ibid).iii Partly due to the volume of the system, over 1,200 accidents were reported in 2015 (TSB, 2016)iv. They ranged from minor to major (main-track collisions and derailments). While strides have been made in rail safety over the past 15 years, there is room for improvement.

One of the key challenges has been obtaining accurate data from accidents in a timely manner. When the TSB has audited accident and incident reporting in 2005 it determined one out of every six occurrences were being reported. (McDonald et al, 2013).vvi In the year preceding the Lac-Megantic runaway train disaster, two Montreal Maine and Atlantic accidents went unreported for every one that was reported. vii

Currently, accidents in Canadian are reported by phone or email. Someone has to key in every report, a process that Boulton (2016) reports is “the number one cause of poor data quality.” viii Slow reporting velocity means data essential to accident investigation is often unavailable before an accident site is disturbed. Critical evidence can be lost. Equally important, underreporting means the veracity of the data is in question. Data is not cleaned, processed and analyzed for anomalies that could support regular Safety Issues Investigations (SIIs)2.Only two rail SII's have been conducted in fifteen years at the TSB.

Efforts following the Lac Megantic train disaster in 2014 to try and determine how safe Canadian railroads are proved disappointing. Jennifer Winter PhD (2014), of the School of Public Policy at the University of Calgary put it succinctly: ix

“When Canadians ask, as many have in recent months, whether the rail-transport system is “safe,” they surely want to know whether the accident record is low — compared to other countries and to other forms of transport — and whether it has been improving or getting worse over time. Yet, the statistics that might provide the answers are worryingly inaccessible, sometimes conflicting, and in certain cases not available at all.”

This is not a problem related to the volume of data. The industry has a network of trackside and onboard sensors that provides 10s of millions of distinct data points. The location and condition of the equipment and infrastructure is monitored each day.x Big data services already support the railway industry. There is, what Sarah White (2015)xi calls “a strong culture of evidence-based decision making” in the railway industry. However, current regulatory data structures cannot support an applied data approach to safety management.

In this paper, we propose designing and implementing an automated accident reporting and data sharing system.

It would be similar to the Rail Safety and Standards Board (RSSB) system already in use in the UK (Bearfield, 2016).xii

Purpose

To improve Canadian rail safety by enabling the automated capture of real-time rail system data and providing a platform for publishing and advanced analysis of the collected data.

Objectives

• Automatic capture of rail system data, particularly safety event data from potential or actual incidents.

• Support enhanced incident triage and incident response protocols.

• Improve network wide communications to improve the velocity and veracity of safety management data

• Provide a platform for the advanced analysis and visualization of safety data and real-time system data.

• Introduce a common process for tracking, managing and investigating safety events as well as for tracking and managing local actions and recommendations.

• Define industry-wide key safety performance indicators (KPIs)3.

Assumptions

• Industry cooperation in exchange for reduced reporting costs and shared financing of rail network control costs, thereby bringing rail industry infrastructure overhead in line with trucking industry.

• Government financed and operated by independent investigation agency (UK model)

• Regulator framework reconciled with data tracking and reporting requirements (automated data capture).

Acceptance Criteria

• 25% reduction in reported accidents and incidents over 5 years, compared to baseline.

• 99.9 % system reliability.

• Proof of concept demonstrates proposed system more reliable and less costly to operate than existing system.


Data Requirements /Anticipated Data Sources


Locomotive on board equipment telemetry and health data

Government legislation require all locomotives to be capable of collecting and storing structured data on information such as speed, distance, train air brake function, throttle use. Companies such as GE (i.e. Trip OptimizerTM) have augmented these systems with sensors, storage and satellite/cellular systems capable of up linking data to servers for continuous monitoring. When serious operational events occur, such as a collision or derailment, or even a train separation, data is automatically captured and shared internally to support event analysis. It is not automatically sent to the TSB.

Rail car location and health monitoring

Structured and unstructured- At least 40,000 rail cars currently employ Industrial Internet of Things (IIoT) sensors on cars that, at a minimum, capture GPS location, date/time, and accelerometer data in 3 dimensions. Some versions can capture video or acoustic signals. GE and IONX are currently in a partnership to use this data to produce the “smart train.”

Shipping container tracking devices.

Increasingly, companies shipping their goods in containers are using IIoT technology to track the movement and handling of their goods.

Track-side detectors

Wayside systems capture information from a passing train, such as wheel and wheel bearing temperature, signs of dragging equipment, wheel shape and surface damage. These used to be stand-alone systems, but increasingly are captured through RailInc., an industry-wide equipment health and maintenance initiative providing key data to railway companies and car owners. Event triggered data access.

Rail Traffic Control Centre Data and signal system downloads

Mainline railway operations are mostly conducted on railway track that provided signal information back to a central control center (think, air traffic control center) where it is used to direct the movement of trains. These systems can capture instances where track is damaged, causing signal system failure, as well and instances where trains move outside the prescribed limits of where they are allowed to operate, increasing the risk of a train collision.

Video and audio recordings

Regulations required the capture of certain radio and phone communications between traffic control staff and other operating employees. Increasingly, video cameras are used like surveillance system cameras to help protect yard movements and monitor commuter railway station platforms and this data is often recorded and used internally by companies.

Locomotive forward facing video

(un-structured). Most freight, passenger and commuter railroads equip locomotives with forward-facing cameras that can capture crossing or trespasser incidents.

Locomotive voice and video recordings

(un-structured) There is a strong push by industry and regulators to establish standards for the collection of voice and video recordings of the crew operating a locomotive. Pilot tests are ongoing and it is likely this new source of data, and systems to monitor the safety implications of that data, will be coming online.

Twitter / social media

(un-structured) When major accidents occur, they are accompanied by a surge in digital communications – Twitter, text, video, voice.

“Rail Fans” – video, photo capture

There are websites dedicated to the activities of rail enthusiasts who videotape and photograph railroad operations. In the past, they have captured safety significant events.

Phone records

The railway industry relies on heavy equipment contractors who specialize in dealing with the results of a railway accident. These contractors are usually called before the TSB. Monitoring the phone lines to these contractors, together with other data, would give indication of the seriousness of an accident.

Government weather and environment data

Environment Canada severe weather data, Resource Canada seismic data and other surface geological and hydrological ground hazard information. Transport Canada track inspection vehicle track defect records.

Track geometry and ultrasonic inspection data

Industry regularly inspects track for geometry and surface changes that can destabilize a train, and defects in the rail that could cause the rail to break.

Crew work-rest schedule

Fatigue monitoring capacity. Perhaps, eventually, alertness sensor information.

Positive train control (PTC)

Automation of train control in next 5 years will dramatically increase amount of data gathered and used prescriptively in industry.


Anticipated Data Volume

  • Petabytes of structured and unstructured data to be scanned.

  • Anomalous triggers stored. Over time, exabytes may be scanned and stored.

Frequency of Analytics

  • Access existing real time analytics monitoring structured (IIoT, wayside networked detectors and signaling system) and unstructured (video, audio, photo, select contractor hotline reporting phone number) data sources to capture data anomalies consistent with train derailment, collision events or risk of collision events.

  • Daily and weekly analytics to generate and review KPIs, capture trends and detect new patterns.

Data Timeliness and Reason (refresh periodicity, real time)

  • System requires 24/7 redundancy.

  • Anomalous events need to be captured and stored for trending.

Archiving/History Requirements

Currently, there is no automated system for entering data into the TSB internal Oracle database. Events are reported by email or phone, and then entered by hand. It is generally accepted that the veracity of data in the system is not adequately validated.

Under RSSB model (used in the UK) approximately 75,000 events are captured annually. In Canada, currently, 2000 events captured through phone-in reporting. Data storage capacity would have to increase by roughly 3000%, eventually growing to incorporate cloud-based function.

Other/Optional Elements for Consideration

System requires 24/7 redundancy.

Security Requirements

System would tap into company proprietary data streams. Data has business value, and reporting has privacy requirements, so data must be gated from sources (suppliers cannot know what the other is supplying), and must be secured from inadvertent or directed efforts to hack into database. Open public data initiative should provide data of sufficient volume, velocity, and veracity to support public safety initiatives similar to Open.gov in the US.


1Revenue ton-miles measures the revenue generated by moving one ton of goods one mile.

2
Safety Issue Investigations consider data patterns that suggest a developing safety issues that could lead to major consequences.

3
Key safety performance indicators measure "progress toward specific health and safety goals…”(Jan, 2010).

iFootnotes:Railway Association of Canada. (2016). Rail Trends 2016. Retrieved from http://www.railcan.ca/publications/trends

ii Ibid

iii Ibid

iv Government of Canada. (2016, July 19). Statistical summary - railway occurrences 2015 - Transportation Safety Board of Canada (TSB). Retrieved February 10, 2017, from TSB, http://www.tsb.gc.ca/eng/stats/rail/2015/sser-ssro-2015.asp

v TSB subpoena’s on CN Rail’s records for 2001-2007 resulting in 1800 additional reportable occurrences. Following the Lac-Megantic disaster, about 60 additional Montreal Maine & Atlantic occurrences were uncovered in company records, and a further audit of two Class 1 freight railways following news reports again identified hundreds of un-reported occurrences.

vi McDonald, J., Noel, B., & Files. (2013, December 9). CN rail did not report 1, 843 accidents. Retrieved February 10, 2017, from News, http://www.cbc.ca/news/canada/tsb-says-cn-rail-failed-to-report-hundreds-of-derailments-collisions-1.2451186

vii Government of Canada, TSB rail occurrence data review and follow-up, retrieved 05 February 2017 from http://www.tsb.gc.ca/eng/stats/rail/ex-rev/2014/20141027.asp

viii Boulton, C. (2016, February 5). Disconnect between CIOs and LOB managers weakens data quality. Retrieved October 24, 2016, from http://www.cio.com/article/3030249/business-analytics/disconnect-between-cios-and-lob-managers-weakens-data-quality.html (Links to an external site.)

ix Winter, J. (2014). Safety in numbers: Evaluating Canadian rail safety data. SSRN Electronic Journal, 6(2), 1–10. doi:10.2139/ssrn.2419723

x Footnote

xi White, S. K. (2015, November 10). Study reveals that most companies are failing at big data. Retrieved November 16, 2016, from http://www.cio.com/article/3003538/big-data/study-reveals-that-most-companies-are-failing-at-big-data.html (Links to an external site.)

xii Bearfield, PhD, MSc, BSc, CEng, FSaRS MIET, G. (2016, October). Developing dynamic safety management capability in the rail industry, presented at the International Rail Safety Conference, Paris, 2016.