8 Problems, Hart Manufacturing makes three products. Each product requires manufacturing operations in three departments: A, B, and C. The labor-hour requirements, by department, are as follows: Probl

Problem 11-11

Hart Manufacturing makes three products. Each product requires manufacturing operations in three departments: A, B, and C. The labor-hour requirements, by department, are as follows:

8 Problems, Hart Manufacturing makes three products. Each product requires manufacturing operations in three departments: A, B, and C. The labor-hour requirements, by department, are as follows: Probl 1

During the next production period, the labor-hours available are 450 in department A, 350 in department B, and 50 in department C. The profit contributions per unit are $25 for product 1, $28 for product 2, and $30 for product 3.

  1. Formulate a linear programming model for maximizing total profit contribution. If required, round your answers to two decimal places. For those boxes in which you must enter subtractive or negative numbers use a minus sign. (Example: -300)
    Let Pi = units of product i produced

    Max

    fill in the blank 1P1

    fill in the blank 2P2

    fill in the blank 3P3

    s.t.

    fill in the blank 4P1

    fill in the blank 5P2

    2P3

    fill in the blank 6

    2P1

    fill in the blank 7P2

    fill in the blank 8P3

    fill in the blank 9

    fill in the blank 10P1

    .25P2

    fill in the blank 11P3

    fill in the blank 12

    P1, P2, P3 ≥ 0

  2. Solve the linear program formulated in part (a). How much of each product should be produced, and what is the projected total profit contribution?
    P1 = fill in the blank 13
    P2 = fill in the blank 14
    P3 = fill in the blank 15
    Profit = $  fill in the blank 16

  3. After evaluating the solution obtained in part (b), one of the production supervisors noted that production setup costs had not been taken into account. She noted that setup costs are $400 for product 1, $550 for product 2, and $600 for product 3. If the solution developed in part (b) is to be used, what is the total profit contribution after taking into account the setup costs?
    Profit = $  fill in the blank 17

  4. Management realized that the optimal product mix, taking setup costs into account, might be different from the one recommended in part (b). Formulate a mixed-integer linear program that takes setup costs into account. Management also stated that we should not consider making more than 175 units of product 1, 150 units of product 2, or 140 units of product 3. If required, round your answers to two decimal places. For those boxes in which you must enter subtractive or negative numbers use a minus sign. (Example: -300) Here introduce a 0-1 variable yi that is one if any quantity of product i is produced and zero otherwise.

    Max

    fill in the blank 18P1

    fill in the blank 19P2

    fill in the blank 20P3

    fill in the blank 21y1

    fill in the blank 22y2

    fill in the blank 23y3

    s.t.

    fill in the blank 24P1

    fill in the blank 25P2

    2P3

    fill in the blank 26

    2P1

    fill in the blank 27P2

    fill in the blank 28P3

    fill in the blank 29

    fill in the blank 30P1

    .25P2

    fill in the blank 31P3

    fill in the blank 32

    fill in the blank 33P1

    fill in the blank 34y1

    fill in the blank 35

    fill in the blank 36P2

    fill in the blank 37y2

    fill in the blank 38

    fill in the blank 39P3

    fill in the blank 40y3

    fill in the blank 41

    P1, P2, P3 ≥ 0; y1, y2, y3 = 0, 1

  5. Solve the mixed-integer linear program formulated in part (d). How much of each product should be produced, and what is the projected total profit contribution? Compare this profit contribution to that obtained in part (c).
    P1 = fill in the blank 42
    P2 = fill in the blank 43
    P3 = fill in the blank 44
    Profit = $  fill in the blank 45
    The profit is   by $  fill in the blank 47.

Problem 11-13

The Martin-Beck Company operates a plant in St. Louis with an annual capacity of 30,000 units. Product is shipped to regional distribution centers located in Boston, Atlanta, and Houston. Because of an anticipated increase in demand, Martin-Beck plans to increase capacity by constructing a new plant in one or more of the following cities: Detroit, Toledo, Denver, or Kansas City. The estimated annual fixed cost and the annual capacity for the four proposed plants are as follows:

Proposed Plant

Annual Fixed Cost

Annual Capacity

Detroit

$175,000

10,000

Toledo

$300,000

20,000

Denver

$375,000

30,000

Kansas City

$500,000

40,000

The company's long-range planning group developed forecasts of the anticipated annual demand at the distribution centers as follows:

Distribution Center

Annual Demand

Boston

30,000

Atlanta

20,000

Houston

20,000

The shipping cost per unit from each plant to each distribution center is shown in table below.


A network representation of the potential Martin-Beck supply chain is shown in figure below.


Each potential plant location is shown; capacities and demands are shown in thousands of units. This network representation is for a transportation problem with a plant at St. Louis and at all four proposed sites. However, the decision has not yet been made as to which new plant or plants will be constructed.

  1. Formulate a model that could be used for choosing the best plant locations and for determining how much to ship from each plant to each distribution center. There is a policy restriction that a plant must be located either in Detroit or in Toledo, but not both. For those boxes in which you must enter subtractive or negative numbers use a minus sign. (Example: -300)

    Let

    y1 = 1 if a plant is constructed in Detroit; 0 if not

    y2 = 1 if a plant is constructed in Toledo; 0 if not

    y3 = 1 if a plant is constructed in Denver; 0 if not

    y4 = 1 if a plant is constructed in Kansas City; 0 if not

    xij = the units shipped in thousands from plant i to distribution center j

    i= 1,2,3,4,5, and j = 1,2,3

  2. Min

    fill in the blank 1x11

    fill in the blank 2x12

    fill in the blank 3x13

    fill in the blank 4x21

    fill in the blank 5x22

    fill in the blank 6x23

    fill in the blank 7x31

    fill in the blank 8x32

    fill in the blank 9x33

    fill in the blank 10x41

    fill in the blank 11x42

    fill in the blank 12x43

    fill in the blank 13x51

    fill in the blank 14x52

    fill in the blank 15x53

    fill in the blank 16y1

    fill in the blank 17y2

    fill in the blank 18y3

    fill in the blank 19y4

s.t.

x11

fill in the blank 21x12

fill in the blank 22x13

fill in the blank 23y1

 

fill in the blank 25

Detriot capacity

fill in the blank 26x21

fill in the blank 27x22

fill in the blank 28x23

fill in the blank 29y2

 

fill in the blank 31

Toledo capacity

fill in the blank 32x31

fill in the blank 33x32

fill in the blank 34x33

fill in the blank 35y3

 

fill in the blank 37

Denver capacity

fill in the blank 38x41

fill in the blank 39x42

fill in the blank 40x43

fill in the blank 41y4

 

fill in the blank 43

Kansas City capacity

fill in the blank 44x51

fill in the blank 45x52

fill in the blank 46x53

 

fill in the blank 48

St. Louis capacity

fill in the blank 49x11

fill in the blank 50x21

fill in the blank 51x31

fill in the blank 52x41

fill in the blank 53x51

 

fill in the blank 55

Boston demand

fill in the blank 56x12

fill in the blank 57x22

fill in the blank 58x32

fill in the blank 59x42

fill in the blank 60x52

 

fill in the blank 62

Atlanta demand

fill in the blank 63x13

fill in the blank 64x23

fill in the blank 65x33

fill in the blank 66x43

fill in the blank 67x53

 

fill in the blank 69

Houston demand

xij ≥ for all i and jy   y   y   y1 + y   

Formulate a model that could be used for choosing the best plant locations and for determining how much to ship from each plant to each distribution center. There is a policy restriction that no more than two plants can be located in Denver, Kansas City, and St. Louis. For those boxes in which you must enter subtractive or negative numbers use a minus sign. (Example: -300)

Let

y1 = 1 if a plant is constructed in Detroit; 0 if not

y2 = 1 if a plant is constructed in Toledo; 0 if not

y3 = 1 if a plant is constructed in Denver; 0 if not

y4 = 1 if a plant is constructed in Kansas City; 0 if not

xij = the units shipped in thousands from plant i to distribution center j

i= 1,2,3,4,5, and = 1,2,3


Min

fill in the blank 78x11

fill in the blank 79x12

fill in the blank 80x13

fill in the blank 81x21

fill in the blank 82x22

fill in the blank 83x23

fill in the blank 84x31

fill in the blank 85x32

fill in the blank 86x33

fill in the blank 87x41

fill in the blank 88x42

fill in the blank 89x43

fill in the blank 90x51

fill in the blank 91x52

fill in the blank 92x53

fill in the blank 93y1

fill in the blank 94y2

fill in the blank 95y3

fill in the blank 96y4


s.t.

fill in the blank 97x11

fill in the blank 98x12

fill in the blank 99x13

fill in the blank 100y1

 

fill in the blank 102

Detriot capacity

fill in the blank 103x21

fill in the blank 104x22

fill in the blank 105x23

fill in the blank 106y2

 

fill in the blank 108

Toledo capacity

fill in the blank 109x31

fill in the blank 110x32

fill in the blank 111x33

fill in the blank 112y3

 

fill in the blank 114

Denver capacity

fill in the blank 115x41

fill in the blank 116x42

fill in the blank 117x43

fill in the blank 118y4

 

fill in the blank 120

Kansas City capacity

fill in the blank 121x51

fill in the blank 122x52

fill in the blank 123x53

 

fill in the blank 125

St. Louis capacity

fill in the blank 126x11

fill in the blank 127x21

fill in the blank 128x31

fill in the blank 129x41

fill in the blank 130x51

 

fill in the blank 132

Boston demand

fill in the blank 133x12

fill in the blank 134x22

fill in the blank 135x32

fill in the blank 136x42

fill in the blank 137x52

 

fill in the blank 139

Atlanta demand

fill in the blank 140x13

fill in the blank 141x23

fill in the blank 142x33

fill in the blank 143x43

fill in the blank 144x53

 

fill in the blank 146

Houston demand

xij ≥ for all i and jy   y   y   y3 + y   

Problem 11-3

Consider the following all-integer linear program:


  1. Choose the correct graph which shows the constraints for this problem and uses dots to indicate all feasible integer solutions.

(i)

8 Problems, Hart Manufacturing makes three products. Each product requires manufacturing operations in three departments: A, B, and C. The labor-hour requirements, by department, are as follows: Probl 2

(ii)

8 Problems, Hart Manufacturing makes three products. Each product requires manufacturing operations in three departments: A, B, and C. The labor-hour requirements, by department, are as follows: Probl 3

(iii)

8 Problems, Hart Manufacturing makes three products. Each product requires manufacturing operations in three departments: A, B, and C. The labor-hour requirements, by department, are as follows: Probl 4

(iv)

8 Problems, Hart Manufacturing makes three products. Each product requires manufacturing operations in three departments: A, B, and C. The labor-hour requirements, by department, are as follows: Probl 5

Graph_______?_______
 

  1. Solve the LP Relaxation of this problem.
    The optimal solution to the LP Relaxation is x1 = fill in the blank 2x2 = fill in the blank 3. Its value is fill in the blank 4.

  2. Find the optimal integer solution.
    The optimal solution to the LP Relaxation is x1 = fill in the blank 5x2 = fill in the blank 6. Its value is fill in the blank 7.

Problem 11-23

Roedel Electronics produces a variety of electrical components, including a remote control for televisions and a remote control for DVD players. Each remote control consists of three subassemblies that are manufactured by Roedel: a base, a cartridge, and a keypad. Both remote controls use the same base subassembly, but different cartridge and keypad subassemblies.

Roedel's sales forecast indicates that 7000 TV remote controls and 5000 DVD remote controls will be needed to satisfy demand during the upcoming Christmas season. Because only 500 hours of in-house manufacturing time are available, Roedel is considering purchasing some, or all, of the subassemblies from outside suppliers. If Roedel manufactures a subassembly in-house, it incurs a fixed setup cost as well as a variable manufacturing cost. The following table shows the setup cost, the manufacturing time per subassembly, the manufacturing cost per subassembly, and the cost to purchase each of the subassemblies from an outside supplier:

8 Problems, Hart Manufacturing makes three products. Each product requires manufacturing operations in three departments: A, B, and C. The labor-hour requirements, by department, are as follows: Probl 6


  1. Determine how many units of each subassembly Roedel should manufacture and how many units Roedel should purchase.

    Variable names

    Value

    No. of bases manufactured

    fill in the blank 1

    No. of bases purchased

    fill in the blank 2

    No. of TV cartridges made

    fill in the blank 3

    No. of TV cartridges purchased

    fill in the blank 4

    No. of DVD cartridge made

    fill in the blank 5

    No. of DVD cartridge purchased

    fill in the blank 6

    No. of TV keypads made

    fill in the blank 7

    No. of TV keypads purchased

    fill in the blank 8

    No. of DVD keypads made

    fill in the blank 9

    No. of DVD keypads purchased

    fill in the blank 10


  2. What is the total manufacturing and purchase cost associated with your recommendation?
    $  fill in the blank 11

  3. Suppose Roedel is considering purchasing new machinery to produce DVD cartridges. For the new machinery, the setup cost is $3000; the manufacturing time is 2.5 minutes per cartridge, and the manufacturing cost is $2.60 per cartridge. Assuming that the new machinery is purchased, determine how many units of each subassembly Roedel should manufacture and how many units of each subassembly Roedel should purchase.

    Variable names

    Value

    No. of bases manufactured

    fill in the blank 12

    No. of bases purchased

    fill in the blank 13

    No. of TV cartridges made

    fill in the blank 14

    No. of TV cartridges purchased

    fill in the blank 15

    No. of DVD cartridge made

    fill in the blank 16

    No. of DVD cartridge purchased

    fill in the blank 17

    No. of TV keypads made

    fill in the blank 18

    No. of TV keypads purchased

    fill in the blank 19

    No. of DVD keypads made

    fill in the blank 20

    No. of DVD keypads purchased

    fill in the blank 21


  4. What is the total manufacturing and purchase cost associated with your recommendation?
    $  fill in the blank 22
    Do you think the new machinery should be purchased?
     
    Explain.
    The input in the box below will not be graded, but may be reviewed and considered by your instructor.

Problem 11-1

(a)

Indicate whether the following linear program is an all-integer linear program or a mixed-integer linear program.

Max

30x1 + 25x2

s.t.

3x1 + 1.5x2 ≤ 400

1.5x1 + 2x2 ≤ 250

1x1 + 1x2 ≤ 150

x1, x2 ≥ 0 and x2 integer

This is a  ____?_____linear program.

Write the LP Relaxation for the problem but do not attempt to solve.

If required, round your answers to one decimal place.

Its LP Relaxation is

Max

fill in the blank 2x1 + _______?_____x2

s.t.

fill in the blank 4x1 + 1.5x __?___

1.5x1 + fill in the blank 7x  _____?____

fill in the blank 10x1 + ___?____x  ____?____

x1 , x   

(b)

Indicate whether the following linear program is an all-integer linear program or a mixed-integer linear program.

Max

3x1 + 4x2

s.t.

2x1 + 4x2 ≥ 8>

2x1 + 6x2 ≥ 12

x1, x2 ≥ 0 and integer

This is a   linear program.

Write the LP Relaxation for the problem but do not attempt to solve.

If required, round your answers to one decimal place.

Its LP Relaxation is

Max

fill in the blank 17x1 + fill in the blank 18x2

s.t.

2x1 + fill in the blank 19x  fill in the blank 21

fill in the blank 22x1 + 6x  fill in the blank 24

x1 , x   

Problem 12-07

Hanson Inn is a 96-room hotel located near the airport and convention center in Louisville, Kentucky. When a convention or a special event is in town, Hanson increases its normal room rates and takes reservations based on a revenue management system. The Classic Corvette Owners Association scheduled its annual convention in Louisville for the first weekend in June. Hanson Inn agreed to make at least 50% of its rooms available for convention attendees at a special convention rate in order to be listed as a recommended hotel for the convention. Although the majority of attendees at the annual meeting typically request a Friday and Saturday two-night package, some attendees may select a Friday night only or a Saturday night only reservation. Customers not attending the convention may also request a Friday and Saturday two-night package, or make a Friday night only or Saturday night only reservation. Thus, six types of reservations are possible: convention customers/two-night package; convention customers/Friday night only; convention customers/Saturday night only; regular customers/two-night package; regular customers/Friday night only; and regular customers/Saturday night only.

The cost for each type of reservation is shown here.

8 Problems, Hart Manufacturing makes three products. Each product requires manufacturing operations in three departments: A, B, and C. The labor-hour requirements, by department, are as follows: Probl 7

The anticipated demand for each type of reservation is as follows:

8 Problems, Hart Manufacturing makes three products. Each product requires manufacturing operations in three departments: A, B, and C. The labor-hour requirements, by department, are as follows: Probl 8

Hanson Inn would like to determine how many rooms to make available for each type of reservation in order to maximize total revenue.

  1. Define the decision variables and state the objective function.

    Let

    CT = number of convention two-night rooms

    CF = number of convention Friday only rooms

    CS = number of convention Saturday only rooms

    RT = number of regular two-night rooms

    RF = number of regular Friday only rooms

    RS = number of regular Saturday only room

  2.  

    fill in the blank 2CT

    fill in the blank 3CF

    fill in the blank 4CS

    fill in the blank 5RT

    fill in the blank 6RF

    fill in the blank 7RS

  3. Formulate a linear programming model for this revenue management application.

     

    fill in the blank 9CT

    fill in the blank 10CF

    fill in the blank 11CS

    fill in the blank 12RT

    fill in the blank 13RF

    fill in the blank 14RS

  4. S.T.

  5. 1)

    fill in the blank 15CT

     

    fill in the blank 17

    2)

    fill in the blank 18CF

     

    fill in the blank 20

    3)

    fill in the blank 21CS

     

    fill in the blank 23

    4)

    fill in the blank 24RT

     

    fill in the blank 26

    5)

    fill in the blank 27RF

     

    fill in the blank 29

    6)

    fill in the blank 30RS

     

    fill in the blank 32

    7)

    fill in the blank 33CT

    fill in the blank 34CF

     

    fill in the blank 36

    8)

    fill in the blank 37CT

    fill in the blank 38CS

     

    fill in the blank 40

    9)

    fill in the blank 41CT

    fill in the blank 42CF

    fill in the blank 43RT

    fill in the blank 44RF

     

    fill in the blank 46

    10)

    fill in the blank 47CT

    fill in the blank 48CS

    fill in the blank 49RT

    fill in the blank 50RS

     

    fill in the blank 52

  6. What is the optimal allocation and the anticipated total revenue?

    Variable

    Value

    CT

    fill in the blank 53

    CF

    fill in the blank 54

    CS

    fill in the blank 55

    RT

    fill in the blank 56

    RF

    fill in the blank 57

    RS

    fill in the blank 58


  7. Total Revenue = $  fill in the blank 59

  8. Suppose that one week before the convention, the number of regular customers/Saturday night only rooms that were made available sell out. If another nonconvention customer calls and requests a Saturday only room, what is the value of accepting this additional reservation?
    The shadow price for constraint 10 is $  fill in the blank 60 and shows an added profit of $  fill in the blank 61 if this additional reservation is accepted.

Problem 12-11 (Algorithmic)

Consider the problem

Min

2X2 – 15X + 2XY + Y2 – 20Y + 65

s.t.

X + 3Y ≤ 10

  1. Find the minimum solution to this problem. If required, round your answers to two decimal places.
    The optimal solution is X = fill in the blank 1Y = fill in the blank 2, for an optimal solution value of fill in the blank 3.

  2. If the right-hand side of the constraint is increased from 10 to 11, how much do you expect the objective function to change? If required, round your answer to two decimal places.
    The optimal objective function value will   by fill in the blank 5.

  3. Re-solve the problem with a new right-hand side of 11. How does the actual change compare with your estimate? If required, round your answers to two decimal places.
    The new optimal objective function value is fill in the blank 6 so the actual   is fill in the blank 8.

Problem 12-23

Markowitz portfolio optimization: Harry Markowitz received the 1990 Nobel Prize for his path-breaking work in portfolio optimization. One version of the Markowitz model is based on minimizing the variance of the portfolio subject to a constraint on return. The below table shows the annual return (%) for five 1-year periods for the six mutual funds with the last row that gives the S&P 500 return for each planning scenario. Scenario 1 represents a year in which the annual returns are good for all the mutual funds. Scenario 2 is also a good year for most of the mutual funds. But scenario 3 is a bad year for the small-cap value fund; scenario 4 is a bad year for the intermediate-term bond fund; and scenario 5 is a bad year for four of the six mutual funds.

8 Problems, Hart Manufacturing makes three products. Each product requires manufacturing operations in three departments: A, B, and C. The labor-hour requirements, by department, are as follows: Probl 9

If each of the scenarios is equally likely and occurs with probability 1/5, then the mean return or expected return of the portfolio is

8 Problems, Hart Manufacturing makes three products. Each product requires manufacturing operations in three departments: A, B, and C. The labor-hour requirements, by department, are as follows: Probl 10

Using the scenario return data given in Table above, the Markowitz mean-variance model can be formulated. The objective function is the variance of the portfolio and should be minimized. Assume that the required return on the portfolio is 10%. There is also a unity constraint that all of the money must be invested in mutual funds.

Most investors are happy when their returns are "above average," but not so happy when they are "below average." In the Markowitz portfolio optimization model given above, the objective function is to minimize variance, which is given by


where Rs is the portfolio return under scenario s and R is the expected or average return of the portfolio.

With this objective function, we are choosing a portfolio that minimizes deviations both above and below the average, R. However, most investors are happy when Rs > R, but unhappy when Rs < R. With this preference in mind, an alternative to the variance measure in the objective function for the Markowitz model is the semivariance. The semivariance is calculated by only considering deviations below R.

Let Dsp - Dsn - Rs - R and restrict Dsp and DDsn to be nonnegative. Then Dsp measures the positive deviation from the mean return in scenario s (i.e., DDsp = Rs - R when Rs R)

In the case where the scenario return is below the average return, Rs < R, we have - Dsn = Rs - R. Using these new variables, we can reformulate the Markowitz model to only minimize the square of negative deviations below the average return. By doing so, we will use the semivariance rather than the variance in the objective function.

Solve the Markowitz portfolio optimization model that can be prepared for above case to use semivariance in the objective function. Solve the model using either Excel Solver or LINGO. If required, round your answers to one decimal place.

Mutual Funds

Investments in %

Foreign Stock

fill in the blank 1%

Intermediate-Term Bond

fill in the blank 2%

Large-Cap Growth

fill in the blank 3%

Large-Cap Value

fill in the blank 4%

Small-Cap Growth

fill in the blank 5%

Small-Cap Value

fill in the blank 6%