I will have a online test on August 2 at 10:00 pm ~ 2:00 am in chicago time

Week 1

  • Question 1

1 out of 1 points

Before project work can be controlled, it is critical that the work to be carried out is defined.

Selected Answer:

 True

Answers:

 True

False


Response Feedback:

Last paragraph of page 2 in Morris/Pinto readings.





  • Question 2

1 out of 1 points

Project planning and project control are independent and unrelated functions.

Selected Answer:

 False

Answers:

True

 False


Response Feedback:

A project plan must be in place BEFORE a project can be controlled.  In addition, project control is partially defined as comparing actual performance to the plan.





  • Question 3

1 out of 1 points

The key to project performance measurement for project control is measurement and reporting at the work package level.

Selected Answer:

 True

Answers:

 True

False


Response Feedback:

Page 23 in Morris/Pinto readings.





  • Question 4

1 out of 1 points

What does "baselining" a projet refer to?

Selected Answer:

C. 

Keeping a record of the project's original plan in order to compare what should have been done with what has been done

Answers:

A. 

Updating a project plan to reflect scope and budget changes in the project

B. 

Reporting of cost and schedule variances for use in predicting future project estimates

C. 

Keeping a record of the project's original plan in order to compare what should have been done with what has been done

D. 

None of the above.


Response Feedback:

Page 22-23 of Morris/Pinto readings.





  • Question 5

1 out of 1 points

Earned Value Analysis (EVA) is a project control tool that compares actual performance to a combination of a project's planned schedule, planned budget, and planned deliverables.

Selected Answer:

 True

Answers:

 True

False


Response Feedback:

Page 19 in Morris/Pinto.





  • Question 6

1 out of 1 points

External project control refers to the objective monitoring and corrective actions taken by the project contractor.

Selected Answer:

 False

Answers:

True

 False


Response Feedback:

See week 1 PPT slides.





  • Question 7

3 out of 3 points

After the project has been defined, scope change control is a critical part of the overall project control system.  Describe the basic elements of the change control process.

Selected Answer:

Identifying changes to scope - New or modified artifacts are required to meet newly confirmed or more clearly understood requirements. You can also send a range change request to the project manager.

Assessing the need for the scope change - In this section, we will examine the effect of the change required to meet the requirements, the impact of the project on the overall product, the impact on project constraints.

Accepting or rejecting the scope change request - Here you can document the reason for the decision and tell set of altered artifacts (or some of the deliverables changed) to the stake holders of the other project. 

Adjusting the project plan - this is done taking into account the set of changed artifacts.

Correct Answer:

Identifying changes to scope
What new or changed deliverables are required to meet the newly identified, or more clearly understood, requirement. It also includes transmitting the request for scope change to the project’s management.

Assessing the need for the scope change
This includes deciding whether the change requested is genuinely needed to meet the requirements, any implications on the entire set of project deliverables, and the impact on project constraints (time, money, people, material).

Accepting or rejecting the scope change request
This includes documenting the reasons for the decision and communicating the changed set of deliverables (or that part of the deliverables changed) to those making them and to other project stakeholders.

Adjusting the project plan
This is done to take account of the changed set of deliverables (meaning changes to budget, schedule, people carrying out the work, etc.).

Response Feedback:

[None Given]





  • Question 8

3 out of 3 points

Define what Key Performance Indicators (KPIs) are. Explain how KPIs are important to project control. Give an example of a KPI that may be used on a hyptohtical project.

Selected Answer:

Key performance indicators are used to measure the progress of the project to achieve the goal not the details of the progress of the work package. It is used to measure project performance directly related to changes provided by these projects. Measure the project specific performance, that is, the performance of the project process. KPI is determined at the beginning of the project and you need to provide the progress information directly to the project goal. The information provided by these outcome measures helps determine the trade-off between various control actions required by the project manager. An example of a project KPI is to track the percentage of missed milestones. You can track missing milestones and restart the project to prevent these mistakes beforehand.

Correct Answer:

Key performance indicators (KPIs) are used to measure project progress toward achieving objectives, rather than the detail of progress of the work packages. They may be used to

• Measure project performance that is directly related to the change the project is delivering (which could be shareholder value, return on investment, market share, etc.)

• Measure project specific performance—that is, the performance of the project processes (e.g., effectiveness of project control mechanisms, degree of project cost reduction by using designated procurement practices, amount of change occurring in project, etc.).

KPIs must be determined at the beginning of the project and provide direct progress information toward project objectives. The information these measures of performance provide can help the project manager make decisions on  trade-offs between the various (usually conflicting) control actions needed.

EXAMPLE OF KPIs will vary.

Response Feedback:

[None Given]





  • Question 9

3 out of 3 points

In our readings from Badiru & Kovach (course textbook), the authors present a common framework for a project systems implementation outline  Within that framework, they identify three components to "control".  What are these 3 components to control, when are they typically conducted, and what are some of the common processes found in each component?

Selected Answer:

Develop guidelines for tracking, reporting and management. It will be carried out at the start of the project just before the project is started. The general process is to define data categories and develop documentation of data. Classify control points. Implemented during the project. The general process, thanks to the cost of auditing scheduling function, thanks for the cost. Identify the implementation process. Act towards the end of the project. Some common processes are courses of corrective action compared to the goal schdule.

Correct Answer:

 

Page 20-21 from course textbook

I. Establishing guidelines for tracking, reporting, and control [TRACKING AND REPORTING] (planning phase)

  A. Define data requirements

  B. Develop data documents

II. Categorize control points [MEASUREMENT AND EVALUATION] (planning and execution phase)

  A. Schedule audit

  B. Performance audit

  C. Cost audit

III. Identify implementation process [CORRECTIVE ACTION] (execution phase)

  A. Comparison with targeted schedules

  B. Corrective course of action







Week 2

Question 1

1 out of 1 points

What is the total baseline cost of the project?

Selected Answer:

$990.00

Correct Answer:

 

$990,000

Response Feedback:

[None Given]





  • Question 2

1 out of 1 points

What is the Actual Cost at the end of week 22?

Selected Answer:

$640.00

Correct Answer:

 

$640,000

Response Feedback:

[None Given]





  • Question 3

1 out of 1 points

What is the BCWP at the end of week 22?

Selected Answer:

$597.00

Correct Answer:

 

$597,000

Response Feedback:

[None Given]





  • Question 4

1 out of 1 points

What is the BCWS at the end of week 22?

Selected Answer:

$628.00

Correct Answer:

 

$628,000

Response Feedback:

[None Given]





  • Question 5

1 out of 1 points

What is the project SPI at the end of week 22?  What does this SPI tell us?

Selected Answer:

0.95

This means that the project is behind schedule

Correct Answer:

 

0.95

The project is behind schedule.

Response Feedback:

[None Given]





  • Question 6

1 out of 1 points

What is the project CPI at the end of week 22?  What does these CPI tell us?

Selected Answer:

0.93

This means that the project is over budget

Correct Answer:

 

0.93

The project is over budget.

Response Feedback:

[None Given]





  • Question 7

1 out of 1 points

What is the estimated cost at completion (EAC) for the project?

Selected Answer:

$1,061.31

Correct Answer:

 

$1,061,310

Response Feedback:

[None Given]





  • Question 8

3 out of 3 points

This is a little harder question and requires you to make some "educated guesses" or look up some commentaries about the use of earned value.

One of the principle components of the earned value management system is determining how much work has been done - EV.  Analyzing work that is physical in nature (building a brick wall) is relatively easy to find what has been accomplished, however, not all project are so "visual".  What are three common methods to estimate EV for individual activities in practice?  What are the strengths and weakness of each?  As a hint, percent of completion is one method.

Selected Answer:

Percent Complete Rule

-When the unit of work is completed during the work package period, the cost is allocated periodically to the baseline. This method is well done if it can be measured physically. If you are process-based rather than working, or if it is difficult to physically measure it, you can apply other methods.

50/50 rule

-Allow 50% to be added at the completion of packages acquired when 50% of the budget value of the work package is activated. Improvement of the 0/100% rule, the evaluation is over pessimistic and other overly optimistic at run time. Measuring the completion of the physical proportion is a good technique for difficult tasks. Still can surpass or underestimate the actual completion of the activity project.

0/100 percent rule

-You can earn 100% budget deduction at the same time, only if you are done. This method is an excellent conservative way to estimate the completion rate. Credit will not be added to the work done until it is over. On the negative side, the state of the project can be shaking, the project can underestimate unnecessarily.

Percent complete with weighted monitoring gates

-Longer activities can get the biggest  benchmark at each time interval. A hybrid of 50/50 rules that can find the progress of work using a predefined percentage. A more accurate measurement of completeness is possible, which is the best choice for evaluating work progress.

Correct Answer:

Percent Complete Rule

Costs are periodically assigned to a baseline as units of work are completed over the duration of a work package

If the work is something that can be physically measured (e.g., measure how many bricks out of the total bricks to install have been put in), then this method works well.  If the work is more process based or hard to measure physically, then other techniques may be more applicable.

Fixed Formula

0/100 percent rule

Assumes 100 % of budget credit is earned at once and only when the work is completed

This method is an excellent CONSERVATIVE method for estimating percent completion.  No credit is earned for work done until it is over.  On the negative side, may cause wild swings in project status (CV, SV, etc.) and may cause the project to be unnecessarily under-billed.

 

50/50 rule

Allows for 50% of the value of the work package budget to be earned when it is started and 50% to be earned when the package is completed

An improvement to the 0/100 percent rule, whereby the assessments are both overly pessimistic and overly optimistic at different times of execution.  A good technique for work that is hard to measure physical percent completion.  Still may over or underestimate the actual completion on an activity/project.

Other possible allocation rule may be 25/75 or 20/80

Milestone weights

Percent complete with weighted monitoring gates (a.k.a. - milestone method)

Longer activities have benchmarks worth a maximum value at each interval

A hybrid of the 50/50 rule whereby pre-defined percentage (can be any number, not just 1 or two set-points) can be used to find the progress of the work.  This is the best option for work progress assessment as it allows for more precise measurement of percent complete.  On the negative side, benchmarks or progress monitoring gates need to be fairly and accurately established at the beginning of the project and should reflect the actual level of effort used.

Other Methods:

    • Units Complete

      • A very objective way to measure earned value but suitable really only suitable for a production environment.

    • Level of effort

      • Mostly based upon time passage.  Good for activities that are well planned out and whose cost is directly related to time.





Week 3

  • Question 1

3 out of 3 points

How do CPM and PERT differ?  How are they the same?

Selected Answer:

1. Difference between CPM and PERT

PERT

It is event oriented. It is based up 3 times values for an activity. It is used where time required to complete various activities is uncertain. It doesn't consider cost analysis. It is associated with probabilistic activity.

CPM

It is activity oriented. It is based upon single time to complete an activity. It is used for repetitive job where one has prior experience of handling similar project. It gives importance to cost analysis. Associated with deterministic activity.



2. Same

Scheduling and management. They define the project and signify activities or events. Both have only single start activity and a single finish activity. Drawing of network diagram connecting all the activities are similar in both.

Correct Answer:

CPM and PERT are both network based methods for project planning. PERT takes into account variability of project duration by using three time estimates for each activity to derive a time distribution for project completion with mean and variance parameters. These help managers better account for uncertainties in project scheduling. In contrast, CPM gives less attention to uncertainty and more to the tradeoff between time and cost in finishing a project. It uses a single, deterministic, time estimate for a given level of work effort. The two methods are similar in that both are network techniques that assist with the development of a schedule before a Gantt chart is finalized for project execution, communication and control.

Response Feedback:

[None Given]





  • Question 2

1 out of 1 points

PERT requires three time estimates for every activity.

Selected Answer:

 True

Answers:

 True

False





  • Question 3

1 out of 1 points

Given the assumptions of PERT, it is possible to determine the probability that a project will be completed by a specified date.

Selected Answer:

 True

Answers:

 True

False





  • Question 4

1 out of 1 points

In PERT, the mean (expected) time for each activity is determined by using a formula that gives the greatest weight to the “optimistic” time estimate.

Selected Answer:

 False

Answers:

True

 False





  • Question 5

1 out of 1 points

In PERT (assuming a Beta distribution), if a = 3, m = 5, and b = 6, then:

Selected Answer:

 

te = 4.833 and

s2= V = 0.25

Answers:

te = 4.667 and

s2= V = 1.5

te = 4.833 and

s2= V = 0.5

te = 5.000 and

s2= V = 2.5

 

te = 4.833 and

s2= V = 0.25

None of the above are true.


Response Feedback:

Good work.   The correct answer is Te = 4.833 and V = 0.25





  • Question 6

4 out of 6 points

Given the following schedule information:

Activity

Predecessor

a (days)

m (days)

b (days)

--

11

11

D,E

F,E


PART 1:  Create a PERT schedule.  Use the relationships indicated, a start date of 8/8/2016, and the "a", "m", and "b" values given.  What is the Expected Finish Date of the Project based upon the PERT calculations?

PART 2:  Now create a monte-carlo simulation (use 1000 iterations) and uniform distributions for all the activity durations (assume the pessimistic and optimistic durations are the min and max values).  The start date should still be 8/8/2016 and the relationships should still be the same. What is the probability that the project will finish before 9/18/2016?

P.S. / Hint: Don't forget to make an "END" activity so that you only have to create one output field




Selected Answer:

tm = (a+4m+b)/6

Activity

Predecessor

tm

--

11

11

5.5

4.16

D,E

F,E

5.84



A-C-F-G this path.

So, the project will take 28.16. So it will be 29 days to completed. It will complete on 5/9/16


Correct Answer:

Part 1 - 9/13/2016 (27 working days)

Part 2 - Approximately 79%, but answers can vary greatly as each simulation will be different.

Response Feedback:

See answer key and answer files (for both @risk and Project and Excel are in the week 3 folder.)





Week 4

  • Question 1

3 out of 3 points

Your company is beginning to conduct a work sampling study in order to look for ways to improve worker productivity.  Management wants you to conduct a statistical analysis using an absolute limit of error (A) of 5% and a confidence interval of 90%.  How many observations must you make if the percentage of total work time during which a component occurs is estimated to be 70%?

Selected Answer:

p = 0.70

q = 1 - p

q = 1- 0.70 = 0.30

E = 0.05

z = 1.645, So, n = p*q(z/E)^2 = (0.70)(0.30)(1.645/0.05)^2 = 228

Therefore, 228 observations must be made.

Correct Answer:

 

226 observations; z=1.64 standard deviations; p = 0.3; and A = .05

n = (z2 / A2) (p(1-p)) = (1.64^2 / .05^2) x (.3X(1-.3)) = 225.9

Response Feedback:

[None Given]





  • Question 2

2.5 out of 3 points

Roofers-R-Us wanted to determine the average idle time of its workers on a typical ashpalt shingle project in the residential construction market. The table below shows the data collected.  The desired confidence level and relative accuracy were 95.45% and 5%, respectively.

Productive Work

Idle

Total

953

354

1307

What was the relative accuracy of the collected data?  How many more observations are needed to obtain the desired 5% accuracy desired?





Selected Answer:

Level of significance = (1-0.9545)/2 = 0.02275

z = 2.001

e= z*sqrt[(354*953)/1307^3)] = 0.02458468

relative accuracy = 0.02458468/(354/1307) = 0.090768 = 9% approx

for 5 % 

n = z*pq/e^2

e = 0.05*p

n = z*q/p*400

n = 2.001*953/354*400 = 2154.74915

So additional observation required = 2155-1307 = 848

Correct Answer:

A = z [p(1-p)/n]0.5 = 2 [(.2708)(.7291)/1307]0.5 = 0.0246

s = (0.0246 / .2708) = 9.07%

n= z2/a2 x [(p*(1-p)] = 22/(.05*.2708)2 x [(.2708)(.7291)] = 4307 total observations; about 3000 more observations needed

Response Feedback:

close on n, but off.  relative accuracy is correct.  see key





  • Question 3

1 out of 1 points

To be statistically acceptable, work sampling should be conducted at percise increments of time (e.g., every three minutes), unbiased, and independent.

Selected Answer:

 False

Answers:

True

 False


Response Feedback:

It is essential that observations are taken at random intervals during a work sampling study so that the assumption of the binomial theory of constant probability of event occurrence is attained.





  • Question 4

2.5 out of 3 points

This week's readings focus on how to conduct work sampling studies and how to use control charts for performance control.  How does work sampling aid in project control/project management?  What are the benefits of performance control?  Identify three areas where work sampling is most suitable.

Selected Answer:

Work sampling helps project managers understand the ares where project members cannot function and the percentage of projects running. Sometimes members of the project are not fully utilized. Therefore, grasping these gaps and fields, the project will be strengthened. Work sampling is suitable for determining the criteria of indirect operations and service operations that will greatly help project managers. The advantage of performance control is to monitor and improve performance using achievable estimates. 

Three areas where work sampling is most suitable.

1. After the project manager assigns the task, you can sample the work.

2. Product designing for testing purposes.

3. During research.

Correct Answer:

The four main components of project control are: 1) setting a baseline plan, 2) measuring progress and performance, 3) comparing plan against actual performance, and 4) taking corrective actions.  Without adequate MEASUREMENT, it is impossible to complete parts 3 and 4.  Measurement, specifically at the work task level, is critical to project control.  According to our text (page 135), "The conventional functions of management include planning, organizing, leading, directing, and controlling.  Somewhere along the lines running through this spectrum of management lies the function of measuring."

Performance control allows project team members to better understand and improve work tasks through detailed observation and analysis.  "Measurement of productivity, human performance, and resource consumption are essential components of achieving organizational goals and increasing profitability (course text, pg 136)."

Three areas where work sampling is most suitable include: 1) machine utilization, 2) allowances for unavoidable delays, and 3) work standards for direct and indirect work.

Response Feedback:

See answer key for fuller explanation





Week 5

  1. Quality planning should be done:

    1. before scope definition, scheduling and budgeting of the project

    2. by the project manager just before inspection and testing

    3. to correct for nonconformities

    4. independently by the quality manager but at the same time as scheduling is done by the project manager

    5. as an integrated part of project planning

  2. Inspection and testing is most closely aligned with which one of the following?

    1. Quality planning

    2. Quality assurance

    3. Quality control

  1. Quality of a product implies:

    1. superior reliability and, in the event of a failure, excellent maintainability

    2. proper inspection before the product is shipped

    3. absence of risk that legal action would be taken against the supplier

    4. high cost that is usually reflected in a high selling price

    5. durability of the product, superior style, finish, materials and/or workmanship

    6. none of the above adequately defines the term “quality”

  2. Statistical process control (SPC) is one method to measure process performance as 100% inspection is oftentimes too difficult and/or expensive.

    1. True

    2. False

  3. Which of the following presents information in order of priority to assist focusing on the most critical items first?

    1. Ishikawa diagram

    2. Current reality tree

    3. Pareto diagram

    4. Causal loop diagram

    5. Cause and effect diagram

Part 2: Calculation Problems: Complete the following problems and place your answer/responses within the provided areas below. Points are as indicated.

Problem 6 (5 points):

Read the following article (http://failures.wikispaces.com/Big+Dig+(I+90+Connector+Tunnel) ). With 20-20 hindsight, draw a CE (fishbone, Ishikawa) diagram to illustrate possible causes and effects. The diagram should have been generated before construction of the tunnel, so please include other possible failure modes and other causes you can think of. How would this diagram (developed after the accident) be of value during litigation? You may create your CE diagram in any software program you like (or by hand), but please make sure it is pasted inside this word file for it to be graded.

This is CE diagram for the case

I will have a online test on August 2 at 10:00 pm ~ 2:00 am in chicago time 1

At the point when the diagram was developed, the root causes could be showed at one place. Therefore, the individuals who deal with litigations must ensure that they check thoroughly the key causes of the

failure and arrive to the conclusion on the individual who can be identified as the one answerable to the failure.

Problem 7 (5 points):

In 2016, over 220 million cars traveled I-44 between Joplin and Springfield. That year there were 180 accidents which resulted in death. The police classified each accident into one of the six categories listed below. Draw a Pareto diagram using the six categories.

Cause of Accident

Accidents

Excessive Speed

30

Distracted Driving

70

Improper Lane Change

Mechanical Failure

22

Incapable Driver

25

Weather Conditions

28

Total

180

Here is my Pareto diagram

I will have a online test on August 2 at 10:00 pm ~ 2:00 am in chicago time 2

Problem 8 (5 points):

Consider the 20 samples given below. Part A (2 points) – Determine the control limits for the  and R Charts. Part B (3 points) – Plot the  and R Charts. What can you conclude about this process?

Sample #

Sample Observations

36

52

19

47

50

29

21

17

21

33

31

26

18

40

34

17

27

23

23

41

21

29

20

28

28

35

21

45

32

27

16

30

16

23

29

31

42

13

42

59

38

28

24

10

32

22

22

25

41

11

38

40

31

48

40

12

22

52

33

27

37

13

46

32

20

50

43

14

27

29

24

15

24

15

31

34

60

37

16

32

46

30

32

40

17

35

23

38

46

39

18

55

25

33

54

41

19

22

44

51

42

36

20

14

24

12

33

22

Insert your answer for problem 8 here.

I will have a online test on August 2 at 10:00 pm ~ 2:00 am in chicago time 3

By working on the process, if found Ucl to be 50.24 whereas the Lcl is equal to 12.80. Due to the fact that the data does not vary within the control limits, the process can be described as being stable. In the event that the value of Cp is more than 1.33 then the process can be described as capable. It tells us that the process is complying with our control limits, this is evidenced by the histogram and the normality diagrams in this paper. Therefore given the process has Cp less than 1.33 the process cannot be described as being capable.

Week 6

  • Question 1

Needs Grading

What aspects of project control fall under contract administration?

Selected Answer:

Contract management is the selling process, managing contacts and relationships with sellers and sellers, the seller reviews sales and sales behavior for corrective actions required.

In terms of project management under contract management, it is as follows:

Acquisition plan, planning of contract strategy, request and proposal of SDO, evaluation of proposal from SDO. The core of contract management is procurement management. This is the process:

1. Quality, schedule, cost monitoring of all procured items.

2. Visit the facilities of subcontractors and suppliers, check.

3. Track progress and cost of external suppliers and suppliers.

4. Prepare for all major procurement products, equipment, parts, service situations.

Correct Answer:

Aspects of project control that fall within the area of contract administration include: on-going comparisons of actual project activities, changes, and accomplishments with requirements stipulated in contracts, invoicing of customers, and payment of bills. Such a system assesses change requests against contract agreements, specifying where contractual modifications are necessary before proceeding. Where project monitoring and reporting to meet customer requirements has been set forth in a contract, the control system needs to incorporate these into the internal performance tracking and reporting systems. Invoicing and billing schedules also must be included in the control system.

Response Feedback:

[None Given]





  • Question 2

1 out of 1 points

A Project Management Information System (PMIS) can be as simple as a filing cabinet or even a notebook stored in a project team's common area.

Selected Answer:

 True

Answers:

 True

False


Response Feedback:

See page 21 of the Kendrick external reading.  PMISs can also be highly complicated computerized system.  There are many ways to make information and processes readily available.





  • Question 3

1 out of 1 points

Which of the following correctly identifies three of the tools and techniques for the Administering Procurements process?

Selected Answer:

 

Contract change control system, performance reporting, and payment systems

Answers:

Contract change control system, payment systems, and payment requests 

Contract change control system, contract negotiations, and payment systems

Contract change control system, contract negotiations, and contract changes

 

Contract change control system, performance reporting, and payment systems


Response Feedback:

see pages 418-419 in Heldman book





  • Question 4

0 out of 1 points

Few projects involve contracts or the contracting process.

Selected Answer:

 True

Answers:

True

 False





  • Question 5

Needs Grading

In contracting out work, does the customer relinquish all control over the project to the contractor? Explain.

Selected Answer:

No, you need to manage the contract after contract. To ensure that executed tasks comply with the contract, the ongoing change in the project is up to date with respect to customer needs and builder capabilities.

Correct Answer:

Ideally the customer should retain some or a large measure of project oversight, especially in projects where the risks and stakes are high. This involves monitoring the contractor and the end-item progress to ensure that requirements and contract commitments are being met.  Lacking competency to do this, the customer might hire someone to assist him with this oversight role.

Response Feedback:

[None Given]





Week 7

  1. Kaizen is defined as

Continuous improvement

Lean manufacturing

Mistake proofing

Re-engineering

1 points   

QUESTION 2

  1. A production line uses signs at specific points on the line to indicate when components or raw materials need to be replenished. This practice is an example of:

Poka Yoke

FMEA

Kaizen

Kanban

1 points   

QUESTION 3

  1. Quality function deployment (QFD) is a methodology for

removing bugs from software code

a process to map design to key customer requirements/specifications

measuring the reliability of a product

training employees in quality issues

1 points   

QUESTION 4

  1. For a process at five sigma level, how many opportunities lie outside the specification limits in a production run of one million?

3.4

99.9767

233

1 points   

QUESTION 5

  1. Defects, over-production, inventory, and motion are all examples of:

Waste

Noise

5S target areas

value-added activities

1 points   

QUESTION 6

  1. Poka Yoke is most closely defined as:

Pace of the work

Mistake or error-proofing a process

Percent of time spent of business value-added activities

Waste

QUESTION 7
  1. What are the five (5) S principles and how do they help improve quality and process control?

(5) S Principles are " Seiri, Seiton, Seiso, Seiketsu, and Shitsuke. These will help to organize the workspace with efficiently and effectiveness by identifying and storing the items used. Actually these are implemented from Japanese. Maintaining the area and items and sustaining the new order. The decision making process generally comes from standardization, which builds understanding among the employees of how they work. It also termed as visual control, visual workplace or visual factory. There are several individual uses of principles as follows.

Seiri (sort) Uses : Make work easier by eleminating the difficulties. Reduce chances of being disturbud with unnessasary works. Preventing unnessasary storage. Evaluate nessasary items with cost or factors. Remove all parts or tools that are not in use. Segragate unwanted material from workspace. Sort bad and good things. Waste removal etc.

Seiton (Setting in an order) : Arrange all the items in particular sequence so that a worker and machines can move optimal distance. Decreses the time and hardworking. Who were not fit for the work they will recognize within 50 feet distance. Keeps workplace clean, safe and efficient.

Seiketsu ( Means Standardizing) : Every process has a standard. Gives high standard techniques in the work area. Everything in its right place.

Shitsuke ( Sustain) : It creats an environment where no one should be in harm. Performs regular audits and regular checkups. Training and diciplane here these are goal oriented process. It resulting feedback of nessasary monthly. To maintain proper order. Ensure all defined standards being implemented. Follow regualar process but be implemented and should sustain without yield.

The benefits of 5s are:

  1. It ensures less wastage and improves efficiency.

  2. It ensures reduced space used for storage.

  3. It ensures improved maintenance.

  4. It ensures better and more committed employees.

  5. It ensure improvement in quality.

QUESTION 8
  1. What does "DMAIC" stand for and what are its major components?  How is DMAIC related to project management and in particular project control?

  2. D - Define , M - Measure , A - Analyze , I - Improve , C - Control

Components :

1. Define opportunities

2.Measure performance

3.Analyze opportunity

4.Improve performance

5.Control performance

DMAIC is a data driven quality strategy used to improve process.It is an integral part of six sigma initiative.