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Write 6 pages thesis on the topic the success of production system. According to jidoka which lays greater emphasis on identifying the problems associated while production, it also seeks to ensure ret
Write 6 pages thesis on the topic the success of production system. According to jidoka which lays greater emphasis on identifying the problems associated while production, it also seeks to ensure retaining and enhancing the quality especially during the manufacturing stage. Thus when a malfunction occurs or a defective part is encountered the machine that is concerned with such a function is designed to stop automatically which is a cue for the operators to pause work and detect and resolve the problem before proceeding. In order to ensure smooth functioning of the Just – in – Time system, the inventory that is supplied and made is required to be of a specified quality which is in turn achieved by jidoka. Thus the two systems work simultaneously for a flawless production system to function.
When the normal processing is completed the machine stops automatically and it stops in case a problem arises during production without the need for human supervision or intervention and thereby prevents defective pieces being produced due to such problem. This further ensures that only those products that successfully pass the required standards criteria are produced eliminating production of wastes or defective products. One of the advantages of this system is that it saves a considerable amount of time since as the machine detects a problem it is made to automatically pause work. Besides, the machine displays the problem on the problem display board which is accessible to all the workers. The following diagram shows an addon problem display board used in the company.
This gives the workers the opportunity to diagnose the problem as well as find out the causes of its occurrence. They may shift their work to other machines or after examining the cause of the problem, may take necessary steps to prevent such a malfunction in the future. This leaves the operators with a choice of operating through several machines thereby further leading to increased productivity, continuous improvement and enhanced processing capacity.