A continuous flow cell is to be formed from final Assembly and Testing stations. The demand is 9000 units per month (5000 units of model X and 4000...

Batch size = 50 sec

Assume:

A) The testing machine has level 2 Automation.

B) The testing machine has level 3 automation.

1- Can the Machine(s) meet the Takt?

2- Identify how many operators you suggest to use in the continuous flow cell?

3- How do you suggest the work is distributed among them?

4- How would you physically organize these processes (draw a diagram)?

5- what improvements should be made to the current process to setup a continuous flow cell.